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CASE STUDY 1

Transforming Textile Manufacturing with Intelligent Automation

How Serynto helped a global textile manufacturer eliminate 60% of manual data entry through a custom Odoo ERP integration.

60%
Reduction in Manual Entry
Real-time
Faster Data Availability
85%
Decrease in Inventory Errors
200+
Monthly Hours Saved
6 Months
ROI Achieved Within

PROJECT OVERVIEW

A leading global textile manufacturer with operations spanning 5 countries was struggling with fragmented data systems. Shop floor data was manually entered into spreadsheets before being re-keyed into their ERP, causing delays, errors, and significant labor costs. Serynto was engaged to design and implement a seamless integration between their production systems and Odoo ERP.

THE CHALLENGE

The client's legacy systems operated in silos — production data from weaving machines, dyeing units, and quality control stations were captured on paper or in standalone applications. This resulted in an 8-hour delay in data availability, a 12% error rate in inventory records, and over 200 hours per month spent on manual data entry across their facilities.

OUR SOLUTION

Serynto designed a custom API middleware layer that connected IoT-enabled shop floor sensors directly to Odoo 17. We built real-time data pipelines for production output, quality metrics, and raw material consumption. Custom Odoo modules were developed for textile-specific workflows including batch tracking, shade matching, and fabric grading. The entire system was deployed in phases across all 5 manufacturing sites over 4 months.

OUR PROCESS

Discovery & Audit Mapped all existing data flows across 5 facilities and identified bottlenecks.
Architecture Design Designed the API middleware and custom Odoo module architecture.
Development & Testing Built integrations iteratively with continuous UAT at each facility.
Phased Deployment Rolled out across all sites with zero production downtime.
Training & Support On-site training for 150+ users with 24/7 post-launch support.

TECHNOLOGY STACK

Odoo 17 ERP Python REST API IoT Sensors PostgreSQL Docker Nginx
" Serynto didn't just integrate our systems — they transformed how we think about data. The real-time visibility has been a game-changer for our operations. "
Rajesh Mehta VP of Operations, GlobalTex Industries
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